Ducati Scrambler 800 - Service manual > Removing the exhaust system

The exhaust system consists of the following parts:

1. Horizontal head exhaust manifold
2. Vertical head exhaust manifold
3. Vertical head primary exhaust pipe
4. Central body
5. Silencer

Remove the silencer (Removing the silencer).

Remove the spring (6) retaining the horizontal head exhaust manifold (1) to central body (4) and (7), primary exhaust pipe of vertical head (3) to central body (4).

Separate the central body.

Remove the spring (8) retaining the vertical head exhaust manifold (2) to vertical head primary exhaust pipe (3).

Separate the vertical head primary exhaust pipe.

Loosen lambda sensor (9) of the horizontal cylinder head exhaust manifold (1).

Remove the exhaust manifold (1) from the horizontal head by loosening the two retaining screws (10).

Loosen the lambda sensor (11) and remove the exhaust manifold (2) by loosening the two screws (12).

Refitting the silencer

Fix the silencer to the central part of the exhaust through spring (3).

Start and tighten screw (2) in the footpeg holder plate to a torque of 10 Nm +- 10%.

Working on vehicle left side, tighten screw (1) to a torque of 10 Nm +- 10%.

Fit the silencer external part (6) on the silencer.

Tighten screw (7) to a torque of 5 Nm +- 10%.

Fix heat guard (4) by tightening screws (5) to a torque of 5 Nm +- 10%.

Removing the silencer

Loosen the silencer retaining screw (1) to the frame on the vehicle left side.

On the vehicle right side, loosen retaining screw (2) and remove spring (3).

Slide out the silencer.

If it is necessary to disassemble the silencer, remove heat guard (4) by loosening the retaining screws (5).

Remove the silencer external side (6) by loosening screw (7).

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